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RTCA DO-227A & DO-227B Non-Rechargeable Lithium Battery Testing
Non-rechargeable (primary) lithium batteries play a critical role in aircraft systems—especially where reliability, safety, and traceable evidence are essential. Resonate Testing provides end-to-end programme support for RTCA DO-227A and DO-227B compliance, helping you generate high-quality evidence suitable for customer, certification, and authority review.
We focus not only on accurate testing, but on creating a clean, defensible, audit-ready evidence trail you can take forward with confidence.
What Are RTCA DO-227A and DO-227B?
DO-227A
RTCA DO-227A defines the Minimum Operational Performance Standard (MOPS) for non-rechargeable lithium batteries used in aviation. Programmes referencing DO-227A use defined test methods and evaluation criteria to demonstrate safety and operational performance in aircraft end items.
DO-227B
DO-227B is the updated revision of this standard. Where your customer or programme specifies DO-227B, we structure and report the qualification activities to align directly with this revision. Where DO-227A remains the requirement, we fully support the earlier structure.
Where DO-227 Applies in Aerospace
DO-227 is typically used when a non-rechargeable lithium battery is installed within an aircraft end item—often for:
- Emergency power
- Backup systems
- Aviation equipment that requires reliable standalone power
This framework is commonly linked with ETSO (e.g., ETSO-C142b) compliance pathways.
What We Can Support (Cell, Battery & End Item)
DO-227 programmes are commonly structured across three levels, ensuring that evidence is captured where it matters most.
1) Cell-Level Testing
Typical activities include:
- Capacity verification
- Environmental exposures (vibration, shock, temperature cycling, altitude, humidity)
- Safety tests: discharge current, polarity reversal, external short circuit, drop, venting assessments
2) Battery-Level Testing
A representative programme may include:
- Pre- and post-test capacity checks
- Vibration and shock
- Temperature cycling and altitude/decompression
- Humidity exposure
- Safety cases: polarity reversal, drop, external short circuit
3) End-Item Testing
Where behaviour depends on the actual system configuration, end-item tests may be required. These typically include:
- Functional tests (e.g., vibration, shock)
- Safety tests addressing thermal management and thermal runaway containment
How Resonate Runs DO-227A & DO-227B Programmes
Aerospace testing isn’t just about performing a test—it is about producing a credible, reviewable evidence pack.
We support you through:
- Translating your requirement into a structured test plan and qualification procedure
- Defining sample quantities and cascades that are workable and justifiable
- Agreeing instrumentation and reporting levels so results are actionable
- Running the programme with controlled documentation and recorded observations
- Producing reporting suitable for customer review and authority engagement
Why Work With Resonate?
Practical Aerospace Experience
We have hands-on experience supporting active DO-227 programmes, including complex end-item thermal runaway containment tests.
Straightforward Scope Development
If your unit includes multiple batteries, unusual duty profiles, or constraints around configuration definition, we help shape a technically valid and reviewable programme approach.
Capability Beyond What’s Listed
If your requirement isn’t advertised, send it anyway. Our capability evolves continuously, and we frequently support specialised or novel programme structures.
What We Need From You to Quote Accurately
To scope quickly and provide an accurate quotation, please share:
- Battery and cell configuration (chemistry, format, protective devices)
- End-item context and duty profile
- Any customer/authority additions or deviations to the base standard
- Sample quantities and availability
- Any previous test results, plans, or authority feedback
FAQ
Can you support programmes calling DO-227A?
Yes. We support DO-227A test structures across cell, battery, and end-item levels.
Can you support DO-227B?
Yes. Where DO-227B is required, we align the programme and reporting to that revision.
Engage Resonate early. The earlier we see your requirement, the easier it is to build a clean, defensible test plan aligned to your customer and certification needs.
Request a discussion
Send your DO-227 requirement