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RTCA DO-227A & DO-227B Non-Rechargeable Lithium Battery Testing

Non-rechargeable (primary) lithium batteries play a critical role in aircraft systems—especially where reliability, safety, and traceable evidence are essential. Resonate Testing provides end-to-end programme support for RTCA DO-227A and DO-227B compliance, helping you generate high-quality evidence suitable for customer, certification, and authority review.

We focus not only on accurate testing, but on creating a clean, defensible, audit-ready evidence trail you can take forward with confidence.

What Are RTCA DO-227A and DO-227B?

DO-227A

RTCA DO-227A defines the Minimum Operational Performance Standard (MOPS) for non-rechargeable lithium batteries used in aviation. Programmes referencing DO-227A use defined test methods and evaluation criteria to demonstrate safety and operational performance in aircraft end items.

DO-227B

DO-227B is the updated revision of this standard. Where your customer or programme specifies DO-227B, we structure and report the qualification activities to align directly with this revision. Where DO-227A remains the requirement, we fully support the earlier structure.

Where DO-227 Applies in Aerospace

DO-227 is typically used when a non-rechargeable lithium battery is installed within an aircraft end item—often for:

  • Emergency power
  • Backup systems
  • Aviation equipment that requires reliable standalone power

This framework is commonly linked with ETSO (e.g., ETSO-C142b) compliance pathways.

What We Can Support (Cell, Battery & End Item)

DO-227 programmes are commonly structured across three levels, ensuring that evidence is captured where it matters most.

1) Cell-Level Testing

Typical activities include:

  • Capacity verification
  • Environmental exposures (vibration, shock, temperature cycling, altitude, humidity)
  • Safety tests: discharge current, polarity reversal, external short circuit, drop, venting assessments

2) Battery-Level Testing

A representative programme may include:

  • Pre- and post-test capacity checks
  • Vibration and shock
  • Temperature cycling and altitude/decompression
  • Humidity exposure
  • Safety cases: polarity reversal, drop, external short circuit

3) End-Item Testing

Where behaviour depends on the actual system configuration, end-item tests may be required. These typically include:

  • Functional tests (e.g., vibration, shock)
  • Safety tests addressing thermal management and thermal runaway containment

How Resonate Runs DO-227A & DO-227B Programmes

Aerospace testing isn’t just about performing a test—it is about producing a credible, reviewable evidence pack.
We support you through:

  • Translating your requirement into a structured test plan and qualification procedure
  • Defining sample quantities and cascades that are workable and justifiable
  • Agreeing instrumentation and reporting levels so results are actionable
  • Running the programme with controlled documentation and recorded observations
  • Producing reporting suitable for customer review and authority engagement

Why Work With Resonate?

Practical Aerospace Experience

We have hands-on experience supporting active DO-227 programmes, including complex end-item thermal runaway containment tests.

Straightforward Scope Development

If your unit includes multiple batteries, unusual duty profiles, or constraints around configuration definition, we help shape a technically valid and reviewable programme approach.

Capability Beyond What’s Listed

If your requirement isn’t advertised, send it anyway. Our capability evolves continuously, and we frequently support specialised or novel programme structures.

What We Need From You to Quote Accurately

To scope quickly and provide an accurate quotation, please share:

  • Battery and cell configuration (chemistry, format, protective devices)
  • End-item context and duty profile
  • Any customer/authority additions or deviations to the base standard
  • Sample quantities and availability
  • Any previous test results, plans, or authority feedback

FAQ

Can you support programmes calling DO-227A?

Yes. We support DO-227A test structures across cell, battery, and end-item levels.

Can you support DO-227B?

Yes. Where DO-227B is required, we align the programme and reporting to that revision.

Engage Resonate early. The earlier we see your requirement, the easier it is to build a clean, defensible test plan aligned to your customer and certification needs.
Request a discussion
Send your DO-227 requirement

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Resonate Testing is an established and experienced commercial test house meeting needs across many industry sectors by offering locally or geographically diverse customers impressive capabilities coupled with a fast turnaround model.

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This expertise and knowledge in the aerospace sector has been easily extended to various industries and other unique test applications, including electrical and mechanical product testing, packaging testing, many transportation and lifecycles tests for the MedTech industry to name but a few NSC’s experience in aerospace engineering provides a key foundation for our capabilities in test specification and certification with the result that customers can be confident of a highly professional and knowledgeable service.

Resonate Testing is part of a wider diversification and growth strategy founded upon the practical application of our engineering knowledge and experience. we have the unique position of unfettered access to the EU, UK and global markets.

With a 7500sqft facility of purpose-built test space, Resonate Testing can meet testing needs in various industries by offering locally or geographically diverse customers impressive capabilities coupled with a fast turnaround model. The facility includes a combined vibration and environmental laboratory (the only commercial facility on the Island of Ireland that can perform combined temperature and vibration testing up to 54kN), a fire test laboratory and a general mechanical test facility. Resonate Testing is UKAS accredited to ISO17025, ISTA and, as part of The Nacelle Group, certified to ISO9001:2015.

Maintaining a strong engineering team, we differentiate ourselves by demonstrating our ability to support clients fully, as a complete Test Service Facilitator.